LY2600 Reliable Efficient High-Speed Flexible Semi-Automatic Two-Piece Folder Gluer Machine

Description

The LY-2600 High-Speed Semi-Automatic Two-Piece Folder Gluer Machine is a compact, high-ROI solution designed for packaging manufacturers seeking flexible production capacity and optimized floor space utilization. Built on a rigid 4.2-ton frame with a streamlined 9500 × 3400 × 1400 mm footprint, it supports carton formats up to 1300 × 1300 mm while ensuring stable operation and consistent production quality.

Core Engineering Concept: Multi-Station Semi-Automatic System

The LY-2600 integrates automated front-end processing with multi-operator finishing to form a hybrid production model. The machine completes high-speed feeding, alignment, and gluing of two-piece blanks automatically, while the final folding and squaring processes are distributed across multiple operators at the discharge end. This parallel workflow effectively eliminates downstream bottlenecks and keeps manual output synchronized with machine throughput.

Human–Machine Collaboration Advantage

The system concentrates its multi-axis servo technology on precise front-end operations, including feeding, hot/cold adhesive application, and accurate splicing. Once the blanks are merged, they are transferred directly to operators for manual finishing. This semi-automatic design provides strong flexibility for irregular carton structures, heavy corrugated materials, and customized production requirements, making it a practical complement to fully automatic production lines.

Core Workflow & Technical Highlights

Feeding Unit — Dual-Stack High-Efficiency Feeding
The system supports a maximum stack height of 400 mm and adopts a dual-pile layout for fast switching between large and small formats up to 1300 × 1300 mm. Independent servo-driven suction ensures stable sheet separation and smooth feeding, even when handling warped or heavy boards, reducing feeding interruptions.

Gluing Unit — Integrated Hot & Cold Adhesive Application
A synchronized dual-glue system applies cold glue and hot melt in one pass, providing immediate tack strength and long-term bonding durability. Fine positioning adjustments before merging improve alignment accuracy and reduce splicing deviation.

Merging Unit — Precision Servo Alignment System
Dual servo-driven conveyors combined with photoelectric sensors ensure precise seam alignment and smooth joint matching with zero scissoring. Compression rollers with protective coatings reinforce bonding strength while minimizing vibration and operational noise during continuous running.

Strategic Advantages

The reinforced anti-vibration frame and 5 kW drive system ensure stable performance under continuous load conditions. With a total machine length under 10 meters, the LY-2600 improves workshop space efficiency while reducing operational overhead. Its multi-station discharge design enables parallel operator workflow, significantly increasing throughput in small-to-medium batch production, especially for complex or irregular carton structures. At the same time, enhanced alignment precision helps reduce material waste and improve overall yield efficiency.