LY2300 Reliable High-Stability Flexible Single-Station Two-Piece Folder Gluer Machine

Description

In the fast-paced world of packaging, every second and every millimeter counts. The LY-2300 Single-Station Two-Piece Folder Gluer Machine is a strategic investment for manufacturers who demand uncompromising precision and high-throughput production. Engineered with a heavy-duty chassis weighing up to 3.5 tons and a highly efficient 9kW total power system (featuring a 5kW main motor), this single-station machine streamlines the complex process of gluing two separate blanks into a single, flawless corrugated box.

Whether you are manufacturing large-format shipping cartons or specialized packaging for electronics, cosmetics, pharmaceuticals, and food products, the LY-2300 eliminates the bottlenecks of traditional multi-station equipment. It delivers a robust production speed of up to 1,800 pieces per hour, accommodating a wide range of paper dimensions—from a maximum sheet size of 1100×1150mm down to a minimum of 350×200mm—with a maximum paper stack height of 400mm.

Key Features & Technical Advantages

High-Efficiency Feeder Section (Dual Servo Driven)

• Independent Dual Servo Motors: Driven by independent dual servo motors and equipped with 8 pieces of 60mm wide premium rubber feeding belts to ensure gentle yet exact blank separation.
• Downward Vortex Suction Structure: Features an integrated downward suction vortex pump that stabilizes high-frequency sheet feeding. This advanced suction method prevents jams and guarantees zero-waste paper conveying.
• Flexible Dual Stacking Positions: Two independent cardboard stacking zones are fully adjustable according to your specific blank sizes.
• Asymmetric Length Adjustment: Four built-in feeder knives can be adjusted according to the actual sample, ensuring absolute alignment for irregular or complex cardboard configurations.

Smart Gluing Section (Hot & Cold Multi-Bonding)

• Mechanical Roller Gluing System: Supports both hot and cold bonding methods, allowing operators to choose the optimal adhesive for different corrugated materials.
• Optional Glue Spray System: Can be upgraded with an automated glue spray system to adapt to complex box styles, from lock-bottom to crash-lock designs.
• Secondary Positioning Mechanics: Dual-glue cylinders (hot and cold) installed on the side provide exceptional secondary positioning, ensuring tight tolerances on final glue seams.

High-Precision Splicing Section (Photoelectric Alignment)

• Motorized Guide Plate Adjustment: Utilizes a "4 big, 1 small" (5 pieces total) guide plate structure. Driven by leading screws with electric adjustment, it slashes job changeover and setup time.
• Precise Belt Delivery System: Features 4 pieces of 50mm flat delivery belts powered by an independent dual-servo drive to achieve millimeter-level alignment accuracy during high-speed stitching.
• Cold & Hot Double Coating: The stitching interface applies both cold and hot adhesive dual coatings simultaneously, creating an ultra-firm molecular bond that prevents popping or splitting.
• Silent & Photoelectric Guided Stitching: Specially designed steel press balls are wrapped in plastic covers to protect cardboard surfaces and significantly reduce machine noise. Integrated high-sensitivity photoelectric devices sync with the servo motors for precise real-time alignment.

Why Choose the LY-2300 Packaging Line?

• High-Speed Efficiency: Reaching stable production speeds up to 1,800 pcs/hour, this system dramatically scales up your daily output without sacrificing box quality.
• Maximize Throughput, Minimize Waste: The combination of a dual-servo feeder and photoelectric alignment ensures tight tolerances on final glue seams, significantly reducing material waste and protecting your brand reputation.
• Unmatched Versatility: Seamlessly handles everything from micro-flute cosmetics boxes to heavy-duty industrial shipping cartons thanks to its broad size tolerance and dual-glue options.
• Built for Longevity: The heavy-duty 2.8–3.5t frame reduces vibration at high speeds, keeping the line running at peak efficiency with minimal wear and tear over years of continuous production.

If you are struggling with glue inconsistencies, high setup times, or bottlenecks from older equipment, the LY-2300 offers a clear path to a lower cost per box and a higher bottom line.