LY2300 Advanced High-Stability Flexible Multi-Station Two-Piece Folder Gluer Machine

Description

As a seasoned manufacturer specializing in folder gluer technology, we understand that your production line demands reliability, speed, and uncompromising accuracy. The LY-2300 Multi-Station Two-Piece Folder Gluer Machine is tailored specifically for the demanding requirements of the packaging industry. Built with a heavy-gauge 3.7-ton stabilized frame and a 9200×3100×1400 mm footprint, this machine is a strategic investment in your operational excellence.

Designed for the flawless assembly of two-piece folding cartons, the LY-2300 excels in handling complex structures that require precise glue application and seamless mating of separate carton parts.

Core Workflow & Technical Highlights

1. Feeder Part — High-Stability, Zero-Waste Substrate Feeding

• Independent Dual Servo Drive: Equipped with 8 lines of 60mm wide rubber feeding belts driven by dual servo motors, ensuring powerful and uniform feeding.
• Flexible Stacking & Sizing: Accommodates a maximum feeding stack height of 500 mm. Dual cardboard stacking positions adjust easily to sizes ranging from 1100×1150 mm (Max) down to 350×200 mm (Min).
• Asymmetric Length Control: Four independent feeder knives adjust easily to handle asymmetric blank lengths based on your actual carton samples.
• Downward Suction Vortex System: Utilizes a downward suction vortex pump structure. This eliminates jams, ensures uniform high-frequency feeding, and guarantees zero waste during paper output.

2. Gluing Part — Cold & Hot Hybrid Positioning

• Dual Bonding Versatility: Features a mechanical roller gluing setup supporting both cold and hot bonding methods simultaneously to adapt to various adhesive requirements. An automated glue spray system is also optionally available.
• Secondary Positioning Accuracy: Configured with two sets of cold/hot paste cylinders and a side-mounted double glue system, ensuring perfect secondary positioning before the pieces merge.

3. Splicing Part — Servo-Driven Precision Alignment

• Motorized Guide Plate Structure: Utilizes a "four large, one small" 5-piece guide plate structure, engineered with leading screws and electric adjustment for fast, effortless operator changeovers.
• Servo-Controlled Mating: 4 lines of 50mm flat delivery belts are driven by independent dual servo motors, achieving ultra-high precision when mating the separate carton parts.
• Noise-Dampened Compression: Steel compression balls equipped with protective plastic covers firmly press the substrates together while drastically reducing workshop noise.
• Cold & Hot Double Coating: The splicing interface applies a robust cold and hot double coating, ensuring immediate joint strength and preventing structural delamination.
• Photoelectric Precision: High-precision photoelectric devices work in harmony with the servo system to guarantee that the cylinders and carton seams match flawlessly.

Key Advantages

• Multi-Axis Servo Precision for Ultimate Accuracy
  From the initial pile feeding and intermediate substrate transfer to the final product splicing, all critical stations are independently driven by a multi-axis servo system. The cycle times across all stations are deeply optimized, delivering exceptionally high production frequencies while guaranteeing that the joint alignment of two-piece cartons remains seamlessly flush and flawless.
• Hybrid Adhesion for Industrial-Grade Structural Integrity
  A unique "cold and hot double coating" technology is fully integrated into both the gluing section and the splicing interface. This dual-bonding system delivers intense initial tack combined with long-term tensile strength. It fully adapts to heavy-duty corrugated cartons and complex substrates, effectively preventing delamination, cracking, or joint popping during transit.
• Advanced Waste Reduction with Intelligent Rectification & Vortex Suction
  Powered by an advanced downward suction vortex pump structure and high-precision photoelectric alignment devices, the machine flawlessly protects the cardboard from friction and jam damage during high-speed runs. The resulting ultra-low reject rate maximizes savings on corrugated raw material costs, directly driving up your production line's net profitability.