LYA2600 Innovative Smart Fully Automatic Rapid Robust Two-Piece Folder Gluer

Description

Developed as a high-specification extension from our decades of engineering expertise, the 2600 High-Speed Fully Automatic Two-Piece Folder Gluer Machine is a heavy-duty solution designed to handle larger and heavier carton dimensions. While inheriting our signature high-speed stability and labor savings, this model introduces a larger footprint, an intensified chassis weight of 13 Tons, and an expanded feeding capacity. These upgrades ensure that even under a massive throughput of 3,000 to 5,000 cartons per hour, the machine eliminates high-speed vibrations, handling wider and heavier corrugated sheets with absolute precision.

At its core is a reinforced fully automatic, servo-driven feed unit that ensures perfect alignment and zero misfeeds. Built with an upgraded heavy-duty chassis for continuous 24/7 operations, the machine features an intuitive touchscreen interface allowing operators to complete size changeovers in under three minutes to maximize Overall Equipment Effectiveness (OEE). From micro-flute to heavy-duty corrugated boards, it forms crisp, squared premium boxes at lightning speeds without leaving a single scratch on the carton surface.

Production Process

This machine utilizes a fully automated servo control system to seamlessly synchronize every reinforced module, spanning from large-scale automatic feeding and precision gluing to heavy-duty folding and squaring.

The workflow begins at the 【Feeding Process】. The expanded servo-driven feeding system boasts enhanced material-through capacity. Even at peak speeds of up to 5,000 pieces per hour, it ensures that larger, heavier cardboard blanks are perfectly aligned, fundamentally preventing errors such as skewed feeding or double-feeding.

The cardboard then advances to the 【Gluing Process】. This high-speed model is uniquely equipped with a dual-glue system featuring both hot-melt and cold-glue capabilities, applying adhesive with absolute uniformity onto the rapidly moving large surface areas. An automatic crash-lock bottom attachment is also seamlessly integrated into this stage.

In the 【Folding Process】, a heavy-duty folding station utilizing cam-controlled plows and pneumatic tuckers comes into play. Thanks to the reinforced frame weight and widened folding arms, it handles oversized blanks at peak speeds without any cracking, tearing, or structural deflection. Immediately following this, sheets pass through a servo-driven squaring section, which automatically fixes any micro-misalignment right before the final compression.

Just prior to the final compression, the 【Real-Time Quality Inspection & Ejection Process】 is activated. An integrated online inspection system instantly scans for defects such as open seams, skewed panels, or insufficient glue. Without slowing down the production line, it automatically ejects defective boxes at high speed. Finally, the counting and stacking module outputs perfectly uniform bundles of large-scale cartons in a non-stop, streamlined cycle.

Key Applications

The oversized corrugated boxes manufactured by this heavy-duty high-speed machine are widely adopted across high-volume industrial sectors due to their exceptional structural strength and geometric precision.

• Heavy Home Appliances & Large Electronics: The expanded dimension and superior structural rigidity make it ideal for manufacturing outer shipping cases for large home appliances such as LCD TVs, double-door refrigerators, and washing machines. It provides high stacking strength, ensuring non-stop automated robotic palletizing while reducing material waste by up to 8%.
• Automotive Components & Heavy Machinery: Flawlessly forms right-angle premium boxes out of massive, heavy corrugated materials without a single surface blemish. It delivers clean, heavy-duty protective bulk packaging for high-tech industrial parts like automotive engines, gearboxes, and precision hardware.
• New Energy & High-Tech Photovoltaic Industry: Specifically tailored to the rapid growth of the new energy sector, this machine efficiently produces medium-to-large high-strength protective cartons for energy storage battery modules, solar inverters, and PV components, ensuring total logistics safety during long-distance transport.
• Smart IoT Logistics & High-Volume Converters: With a revolutionary size changeover time of under three minutes combined with large-box capability, it allows facilities to switch effortlessly between short runs of custom heavy-duty boxes and massive batches of oversized orders, transforming the packaging line into a highly profitable center.

Core Structural Upgrades over the 2300 Model:

1. Larger Machine Footprint: The overall dimensions have been expanded from 13500×3100×1800mm to 13500×3400×1800mm, offering a wider and more stable processing platform.
2. Expanded Feeding Capacity: The maximum feeding sheet size has been significantly increased from 1050×1150mm to 1250×1300mm, allowing your facility to take on much larger box manufacturing contracts.
3. Heavier Chassis Weight: The total machine weight has been boosted from 10 Tons to 13 Tons. This extra 3 tons of structural reinforcement provides massive dampening and vibration resistance, keeping the machine rock-solid at speeds of 3000-5000 pcs/hour.