LYA2300 Advanced Intelligent Fully Automatic High-Speed High-Reliability Two-Piece Folder Gluer

Description

Developed as the latest innovation from our decades of expertise in box-making machinery, the 2300 High Speed Fully Automatic Two-Piece Folder Gluer Machine delivers unmatched high-speed stability, extreme labor savings, and flawless box-making precision. This advanced system is engineered to handle the high-volume production of complex two-piece corrugated boxes without a single line interruption, maintaining a consistent, top-tier output even under a massive throughput of 3,000 to 5,000 cartons per hour (pcs/hour).

At the core of this system is a fully automatic, servo-driven feed unit that perfectly aligns every sheet and completely eliminates misfeeds. Built with a heavy-duty frame to withstand rigorous 24/7 continuous operations, the machine features an intuitive touchscreen interface that allows operators to execute complete size changeovers in under three minutes. This dramatically slashes manual downtime and maximizes Overall Equipment Effectiveness (OEE). From micro-flute to high-flute materials, it forms crisp, beautifully squared premium boxes at lightning speeds without a single scratch on the carton surface.

Production Process

This machine adopts a fully automated servo-driven control system to seamlessly synchronize and control every critical module, spanning from automatic feeding and precision gluing to high-speed folding and servo-driven squaring.

The workflow begins at the 【Feeding Process】. A completely automated, servo-driven feeding system ensures that every single sheet is perfectly aligned at speeds of up to 5,000 pieces per hour, fundamentally preventing feed errors such as skewed sheets or double-feeding.

The cardboard then advances to the 【Gluing Process】. This high-speed model is uniquely equipped with a dual-glue system featuring both hot-melt and cold-glue capabilities, allowing it to apply adhesive with absolute uniformity onto the rapidly moving sheets. An automatic crash-lock bottom attachment is also seamlessly integrated into this stage.

In the 【Folding Process】, a proprietary high-speed folding station utilizing cam-controlled plows and pneumatic tuckers comes into play. It creates sharp, beautiful right-angle folds without any cracking or tearing, even at peak speeds. Immediately following this, sheets pass through a servo-driven squaring section, which detects and fixes even the slightest microscopic misalignment right before the final compression.

Just prior to the final compression, the 【Real-Time Quality Inspection & Ejection Process】 is activated. An integrated online inspection system instantly scans for defects such as open seams, skewed panels, or insufficient glue. Without slowing down the production line at all, it automatically ejects defective boxes at high speed. Finally, the counting and stacking module outputs perfectly uniform, beautiful bundles in a non-stop, streamlined cycle.

Key Applications

The corrugated boxes manufactured by this high-speed machine are widely adopted across high-volume consumer industries due to their exceptional structural strength, precise geometric folds, and massive cost efficiency.

• E-Commerce & Logistics Hubs: Ideal for heavy-duty outer shipping cartons and large transport cases, ensuring non-stop automated palletizing while reducing material waste by up to 8% compared to older models.
• Food & Beverage Packaging: The hot-melt and cold-glue dual application ensures that standard flat boxes and complex crash-lock bottom boxes remain perfectly secure under freezing, refrigerated, or ambient conditions, delivered at peak speeds.
• Electronics & Precision Equipment: Flawlessly forms right-angle premium boxes out of delicate micro-flute materials without a single surface blemish, offering clean and precise protective packaging for high-tech items.
• High-Volume Packaging Converters: With a revolutionary size changeover time of under three minutes, it allows facilities to switch effortlessly between short runs and massive batches, transforming the packaging line into a highly profitable manufacturing center.