LYQZD2400 Adaptive Convertible Fully Automatic High-Speed Folder Gluer-Stitcher Machine

Description

The LY-QZD2400 fully automatic high-speed folder gluer-stitcher machine is designed for corrugated box manufacturers seeking an efficient and flexible solution for automated carton forming. By integrating automatic feeding, gluing, stitching, folding, correction, counting, and stacking functions into one production line, this machine helps streamline the carton manufacturing process and reduce manual intervention during continuous production.

With the combination of gluing and stitching capabilities, the LY-QZD2400 can meet different carton production requirements based on packaging structure, strength requirements, and customer applications. The machine is suitable for producing various corrugated cartons, including e-commerce shipping boxes, logistics packaging cartons, industrial transport boxes, and other corrugated packaging products that require stable forming quality and reliable production efficiency.

Technical Specifications of LY-QZD2400 Folder Gluer-Stitcher Machine

The LY-QZD2400 is developed with an industrial mechanical structure and automated control systems to support stable operation in modern corrugated box production environments. The machine provides flexible processing performance through two operating modes: gluing mode for high-speed carton forming and stitching mode for reinforced carton production.

In gluing mode, the LY-QZD2400 achieves a maximum production speed of 170 m/min, with a production capacity of 100–450 pieces per minute depending on carton specifications, board characteristics, and operating conditions. The maximum mechanical speed can reach 180 m/min, making the machine suitable for manufacturers requiring efficient processing of large quantities of corrugated cartons.

For cartons that require additional joining strength, the machine can operate in stitching mode. The average stitching speed reaches 80 m/min, with a production capacity of 40–70 pieces per minute. The stitching distance can be adjusted from 30 mm to 120 mm, while the stitching quantity can be set from 1 to 99 staples. These adjustable parameters allow operators to configure the machine according to different carton structures and packaging strength requirements.

The LY-QZD2400 supports a maximum carton processing size of 2400 mm in length (A), 1200 mm in width (B), and 850 mm in height (C). With an overall machine dimension of 14000 × 4000 × 2000 mm, the equipment provides an integrated production layout suitable for professional carton manufacturing facilities.

Automatic Feeding System for Stable Corrugated Board Transportation

The automatic feeding system is an important part of the LY-QZD2400 Folder Gluer-Stitcher Machine, ensuring smooth and continuous transportation of corrugated sheets throughout the production process. The machine adopts an automatic belt vacuum feeding structure, which uses suction force to maintain stable contact between the paperboard and feeding mechanism.

Compared with traditional manual feeding processes, the automatic feeding system helps reduce sheet positioning deviation and improves production consistency during continuous operation. It is designed to handle different corrugated board conditions while maintaining stable feeding performance before gluing, stitching, and folding processes.

Accurate feeding also provides a reliable foundation for subsequent carton forming operations, helping maintain better alignment and reducing production interruptions caused by uneven sheet transportation.

Automatic Gluing and Stitching System for Flexible Carton Production

The LY-QZD2400 combines gluing and stitching functions within one machine, allowing manufacturers to select suitable carton joining methods according to product requirements. This integrated design reduces the need for separate production equipment and helps optimize factory workflow.

During gluing production, the automatic gluing system applies adhesive with stable control to improve bonding consistency. The system is designed to support continuous operation and reduce manual adjustment requirements, which is beneficial for carton manufacturers producing high-volume packaging orders.

When stronger carton joints are required, the stitching system provides an additional production option. Adjustable stitching distance and staple quantity allow the machine to process cartons with different structural requirements. This flexibility makes the LY-QZD2400 suitable for both standard packaging cartons and applications where additional carton strength is needed.

Automatic Folding and Alignment Correction System

Accurate folding and alignment are important factors affecting the quality of finished corrugated boxes. During high-speed carton production, even small positioning deviations may influence carton appearance and forming stability. The LY-QZD2400 is equipped with automatic folding and correction functions to improve carton forming accuracy.

The folding system works together with the correction mechanism to maintain stable carton alignment during the forming process. It helps reduce common production issues such as uneven folding, carton misalignment, and inconsistent box dimensions.

Through automated adjustment and coordinated mechanical movement, the machine supports more consistent carton output and helps manufacturers maintain stable product quality during long production cycles.

Key Advantages of LY-QZD2400 Fully Automatic Folder Gluer-Stitcher Machine

One Machine for Multiple Carton Forming Processes

The LY-QZD2400 integrates several production stages, including feeding, gluing, stitching, folding, correction, counting, and stacking. This integrated structure reduces the need for multiple independent machines and simplifies the production process.

Flexible Production for Different Corrugated Box Applications

With both gluing and stitching modes available, the LY-QZD2400 provides flexible solutions for different carton designs and packaging requirements. Adjustable stitching parameters allow manufacturers to adapt the machine according to carton strength and structural needs.

Automated Operation with Reduced Manual Dependency

The fully automatic workflow of the LY-QZD2400 helps reduce repetitive manual operations during carton production. From paperboard feeding to finished carton stacking, each process is connected through automated mechanical systems.

Stable Mechanical Structure for Industrial Production

The LY-QZD2400 is built with a heavy-duty mechanical structure designed for professional carton manufacturing environments. High-strength components and reliable transmission systems support stable machine operation during continuous production.

Applications of LY-QZD2400 Folder Gluer-Stitcher Machine

The LY-QZD2400 is widely used in industries that require efficient corrugated carton production. In e-commerce and logistics applications, the machine can produce shipping cartons and delivery boxes that require consistent forming quality and efficient output.

For industrial packaging applications, the stitching function provides additional flexibility for producing cartons used in transportation and storage. These cartons are commonly used for machinery components, household appliances, export products, and other industrial goods.

The machine is also suitable for consumer product packaging, including food cartons, beverage packaging boxes, and various daily product cartons where stable production performance is required.

Supporting Efficient Corrugated Packaging Production

The LY-QZD2400 fully automatic high-speed folder gluer-stitcher machine provides corrugated box manufacturers with an integrated solution for automated carton production. Combining gluing, stitching, folding, correction, counting, and stacking functions, the machine helps optimize production workflow while maintaining flexibility for different packaging applications.

With adjustable processing parameters, automated operating systems, and an industrial mechanical structure, the LY-QZD2400 is suitable for manufacturers looking to improve carton production efficiency, reduce manual operations, and achieve more consistent corrugated box forming results.